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Case Study -Inspection & Expediting services for High Pressure Process Pumps

Project Name: Inspection & Expediting Services for High Pressure Process Pumps (Sulzer Make)

Client:    Dynatec S.A, Madrid, Spain

End Client:   IneticPlantasIndustrial, S.A.U.,( a TecnicasReunidasgroup company), Madrid, Spain

Description of the overall project and scope definition:

Project: Volgograd Refinery, Russia, Lukoil, Russia

EPC: TR Group (InitecIndustrial), Spain

Units: Hydrocracker, Hydrogen Unit, Sulphur Recovery Unit

Licensors: UOP,HaldorTopsoe, Fluor corporation

Number of Pumps: 64, Sulzer make pumps with associated instrumentation..

Project Duration: 6 months

Project Scope:

Initec, Spain has placed Total 64 Nos. of PUMPS for various capacities with Sulzer Pumps India Ltd and desire to keep track of manufacturing schedule, expedite and carry out routine inspection of completed pump which includes assembly with Instrumentation and related piping and accessories. We certify and stamp approved the complete manufacturing cycle till packaging and dispatch to Russia at site.

Detailed scope:

  • Establishing proper communication with Vendor on the status of each pump manufactured.
  • Expediting all material related to the complete pump manufacturing cycle ( from Raw material procurement of Sub-Vendors : Like Pump Casing, Instruments, Electrical Motors, Piping, Control panel and Accessories, Rings, Gaskets etc.)
  • Reporting of Status
    • Expediting Report – Fortnight Basis
    • Inspection Report – Fortnight Basis and depending on the Inspection Schedule presented by the Vendor (Sulzer Pumps,  Mumbai)
  • Inspection of material received & during assembly.
  • Inspection of all Pump Testing as per API 610 Norms and Guidelines.
  • Review of all testing reports as per schedule.
  • Verification of all certification received from Sub-Vendors ( Casing supplier, Electrical Motor, Control Panel, Instruments, accessories, spare parts etc.)
  • Verification of all certification received from Vendor (Sulzer Pumps, Mumbai, India)
  • Drawing review, comments and approval, Final test report review and approval with “APPROVED” stamping
  • Final inspection for packaging and shipping post approval and go ahead from Initec.